T
he days of taking a rebuilt unit
off the shelf and just throwing
it at the vehicle without much
concern is becoming increasingly
more difficult. You have to be con-
cerned with whether the internal
electronics are compatible with
the vehicles system and how the
unit mounts as well. I receive
many calls on the ATSG Tech Line
pertaining to interchangeability of
parts, units, etc.
In this instance the way the call
goes is: We just finished putting this
shelf unit in and now we have these
@#&%* codes that we didn't have be-
fore! In this article, the inter-
changeability concern is gear ratio
errors and the related codes they
store in the Ford AX4S and AX4N
transaxles.
Keep in mind that this holds
true for other makes and models
as well. For example, the 4T60-E
has FOUR different speed-sensor-
rotor tooth counts. Install the
wrong one and is that vehicles
computer confused or what? In
the AX4S and the AX4N the drive
and driven sprockets determine
gear ratio.
These units have TWO different
drive and driven sprocket tooth
counts (See Figure 1), which
seems to be a well hidden fact
based on the number of calls we
get concerning this problem. The
two combinations are a 37/36 and
a 38/35, and the problem is that
either combo can vary between
the same model car. For example,
a regular Taurus passenger car
with a 3.8 engine will have a dif-
ferent tooth count from the same
car and engine in a police, taxi or
municipal application.
The chart in Figure 2, page 34,
indicates which model AX4S
transaxle matches up to which en-
gine, and the chart in Figure 3,
page 34, is for AX4N. The
transaxle I.D. code is on the white
tag usually found on the top of
the bellhousing. Unfortunately,
that tag sometimes is missing. In
that event, refer to the chart in
Figure 4, page 35, for the correct
combinations.
Its a time saver if you tag that
rebuilt unit with the necessary in-
formation before it hits the shelf,
like maybe which type of lockup
solenoid is in it (you know what
happens; don't want to go there),
which engine it was mated to,
sprocket tooth count, etc.
These sprocket tooth counts de-
termine gear ratio in these
transaxles. Mismatching these
sprocket tooth counts can cause
code B28 or PO741 to be stored,
Shift Pointers
P R N D D 2 1
AX4S/AX4N
Interchange/
Inter-trouble
By Pete Luban
Figure 1
Driven
Sprocket
Drive
Sprocket
Printed in the September 1997 Transmission Digest